Friday, December 1, 2017

Linear actuator installed. Possible changes.



   I've been building my power station with n eye to minimizing the cost without sacrificing quality.
I've mounted the array on a one inch steel pipe leaning against an  aluminum ladder. The ladder was damaged beyond intended use, so I've re-purposed the ladder, for the time being, as a support frame for the array. I drilled holes to mount a piece of wood to strengthen the weak area. I also drilled holes to attach the linear actuator. I've mounted the linear actuator in the first trial position. The actuator is a heavy duty, hazardous environment, model suitable for outdoors, all season use. The unit can push or pull 10 kN, or 10000 N. That is equivalent to 2,200 pounds, or, a little over one ton (2000 lbs). The unit is working with a small load which will drain little power from the battery bank, even on a cloudy day.
   I will be able to program the tracking to follow the sun using calculations, mm/rpm specs from the manufacturer, and a solar detector composed of four small solar cells attached to the array. If the day is cloudy, the sensor will respond with characteristic data that can be responded to in program.
   The motor power wiring has to be run from the indoor station to the unit unless the control computer is mounted near the array in a weather proof box.
   The idea of moving the entire station out to the array is appealing. The problem I have is the battery bank. What is the effect of low temperatures on flooded lead-acid batteries? My first thought is to build an enclosure big enough to insulate. The minicomputer I'm using was not necessarily designed for harsh environments, though electronic circuitry tends to be very hardy. There is a more utilitarian version of the computer that may be a better choice. I may place the mini computer and charge controller at the array and keep the battery bank and inverter indoors. That makes powering the mini computer an issue. The unit is currently powered by the battery bank. Running DC power lines to the array for the unit seems impractical. A smaller battery dedicated to the mini computer would be a better choice. In fact, I have a left over charge controller and inverter that could supply the unit. A small solar panel could be added to the array specifically for the computer. The mini computer, RPi, typically uses onlly 5 watts of power and that makes powering the unit inexpensive and simple.
   The charge controller is a Zantrex 60A PWM model. The inverter is a 300 watt pure sine wave type. Add a small battery and a solar panel and the parts list is complete.
   The second power supply will, like the RPi, need to be enclosed in a weatherproof container.
   The mini computer is a Raspberry Pi 3B with USB ports, WiFi, and GPIO ports. Software installed includes the Apache web server, PHP, Python, an RTL hardware clock driver, a USB driver for the charge controller, WiFi access point software, and a small 16Gb SD card and reader.



1 Comments:

At January 15, 2019 at 4:35 AM , Blogger Universal Solar Arizona said...

Thanks for sharing, I really appreciate it and I just wanted to leave a comment to say that I enjoy your blog.
Solar Power System Home
Solar Arizona

 

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